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Referring to Oros’ SolarCore as

“out of this world” is fairly apropos.

That’s because SolarCore proprietary

insulation for apparel utilizes aerogel,

and NASA uses aerogel regularly in

space: from insulation on the Mars

Pathfinder Rover vehicles and space

suits to the capturing of Comet Wild

2’s dust by the Stardust space probe.

The outdoor industry has been

using aerogel for some time too. The

Vasque Radiator double boot, Pacific

Outdoor Equipment’s Hyper Elite

camping pad and Camelbak’s Podium

Ice bike bottle all use aerogel insula-

tion. Yet aerogel’s use in apparel up

to now has been minimal. There are

several reasons why, one of which has

to do with the nature of this highly

intriguing material.

Aerogel, in a typical iteration, is a

very inflexible solid. It starts as a gel,

hence the name, but through special

processing, the liquid is dried out of-

ten using supercritical CO2 drying (see

“Dyeing to Be Clean,” Inside Outdoor

Summer 2014 on supercritical CO2).

This leaves behind a solid that is ex-

tremely rigid with a lightweight nano-

sized pore structure. Even though its

density is that of air, it is still extreme-

ly strong. However, when stressed to

a breaking point, it shatters like glass.

For apparel, the trick is to get this un-

cooperatively stiff material to conform

to the compound curves of a human

body without leaving shards.

Despite that giant hurdle, the

Oros crew was determined to harness

aerogel’s formidable insulating prow-

ess that knows no insulator remotely

as effective. The key to its amazing

insulating properties lies in its nano-

porous structure. With pore sizes that

small, gases cannot easily move from

pore to pore, a major cause of heat

loss through convection. Again, due

to the minuscule size of the pores,

aerogel is virtually all gas and, as

nature would have it, gases do not

conduct heat well. That characteristic

magnifies its ability to insulate tre-

mendously. Additionally, most aerogel

is made with silica (silicon dioxide),

the main component of beach sand,

which is also a poor heat conductor

(as an added bonus, silica, one of the

most abundant compounds on earth,

is also eco-friendly).

A Quantum

Leap in

Insulation

Oros tames aerogel for use in apparel

By

Ernest

Shiwanov

Women’s Oros Orion Jacket (MSRP $400) with hood, removable powder

skirt and pit zips

Inside

Outdoor

|

Spring

2016

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